三门峡三星智能装备制造有限公司是一家以生产全自动铝锭铸造生产线、全自动打包机器人、全自动直角坐标码垛机器人、铝业模具及铸造机配件为产品的制造公司。公司成立于2000年10月,注册金额6000万元,位于三门峡湖滨区会兴产业区内,占地38.8亩,在建厂房9000余平方米,拟建研发中心3500平方米、检测中心1200平方米,目前拥有业内工作人员138名,其中高级工程师2人,工程师10人,技师12人。拥有车、铣、镗、钻、焊、线切割等各类先进生产设备40余台套,具备年产多套铝锭连续铸造机、全自动打包机器人、直角坐标码垛机器人和铸造机配件30000件的机械加工能力,2015年公司被认定为河南省高新技术企业。
创新始终是三星公司发展的主旋律,十余年来,公司致力于各种产品的改进和革新。在借鉴进口16吨/h铝锭连续铸造机的基础上,利用公司多年的铸机维修、改造经验,采用世界先进的PLC程序控制、光电控制技术及全自动在线计量、在线码垛、在线打包系统,先后研发出18吨/h、22吨/h、25吨/h、32吨/h铝锭连续铸造机系列产品,其中2009年研发的25吨/h铝锭连续铸造机采用的直角坐标机器人伺服堆垛系统、2012年研发的32吨/h铝锭连续铸造机及2014年12月研发的10KG合金锭型15t/h高速铸造机为国内设备,大大提高了铸机自动化程度,在装备制造过程中采取国际化采购模式,对市场上已经成熟应用的部件不作研发投入,采取品质优先的原则进行国际化采购,如电气产品取自德国西门子和美国AB、轴承、机器人取自Japan,这样的技术开发模式一方面节约大量的研发费用和时间,另一方面可以使公司产品达到国际公认的优良品质,2014年公司的产品顺利取得欧盟CE认证,为公司产品出口奠定良好基础。
公司2012年研发生产的的32吨/h铝锭连续铸造机和2014年研发生产的10KG合金锭型15t/h高速铸造机使中国铝锭连续铸造机的制造水平不仅改变了落后国外30多年的历史,而且也改变了使用厂家花费巨额外汇进口的现状。自此,国外同类设备再没有进入中国,而公司的产品开始走向世界。目前,三门峡三星公司已经出口土耳其ETI铝业公司全自动铝锭连续铸造机1台、全自动打包机器人1台、出口马来西亚齐力民都鲁铝业公司全自动铝锭连续铸造机2台、全自动打包机器人1台,由于我公司产品使用状况良好,今年马来西亚公司齐力民都鲁铝业公司又续订全自动铝锭连续铸造机5台、全自动打包机器人5台,并主动和我公司协商,要求在东南亚地区代理我公司产品。公司一年多来实现产品出口总值2000余万元,同时期进口国外部件300余万元。
2014年,公司为进一步提高铝锭连续铸造机的自动化水平,与全自动打包机生产厂家德国TITAN公司达成合作协议,合作生产全自动打包机器人,目前全自动打包机器人已经完成出厂测试,正式出口土耳其ETI铝业公司,和马来西亚齐力民都鲁铝业公司、新疆嘉润资源控股有限公司、新疆东方希望有色金属有限公司、内蒙古大唐国际再生资源开发有限公司等国内外铝业公司达成多台供货合同,公司成为河南重型打包机器人制造企业。
公司新产品32T/h铝锭连续铸造机的使用与国内同等产能的生产线相比可以减少一线操作工人45人,每年节约人工费300多万元,深受广大用户的好评,全自动打包机器人特别是在特殊环境下的使用(如钢厂的热轧打包)可以提高工作效率、减轻工人劳动强度、提高工作效率,具有广阔的市场前景,践行了三星公司“在实现自身价值的同时给客户带来更多的实用价值,与客户实现共赢”的宗旨。
自2012年公司研发出国内首台32t/h铝锭连续铸造机以来,先后在农六师煤电有限公司、农八师天山铝业公司、新疆嘉润资源控股有限公司、新疆希望有色金属有限公司、山东立中合金有限公司、宁夏佳盛远达铝镁新材料有限公司、新疆东方希望有色金属有限公司、内蒙古大唐再生资源有限公司、土耳其ETI铝业公司、马来西亚齐力民都鲁铝业公司销售32t/h、25t/h配备码垛机器人的铝锭连续铸造机32台套,完成销售额9000余万元,实现了同类产品国内销售业绩靠前的成绩。
“全心全意让客户用好产品”是三星公司永恒不变的宗旨,“追求好品质,创建名优品牌”是三星公司坚定不移的信念。三星人秉持孜孜不倦、不断开发、创新、进取,与广大新老客户一起携手共建辉煌明天。
Sanmenxia Samsung intelligent equipment Manufacturing Co., Ltd. is a manufacturing company specializing in the production of automatic aluminum ingot casting production line, automatic packaging robot, automatic rectangular coordinate palletizing robot, aluminum mold and casting machine accessories. The company was founded in October 2000, the registered amount of 60 million yuan, is located in Sanmenxia Lakeside Huixing Industrial Zone, covers an area of 38.8 mu, under construction plant 9000 square meters, planned to build a RESEARCH and development center 3500 square meters, 1200 square meters testing center, currently has 138 industry staff, including 2 senior engineers, 10 engineers, Technicians 12 people. The company has more than 40 sets of advanced production equipment such as turning, milling, boring, drilling, welding and line cutting, and has an annual output of several sets of aluminum ingot continuous casting machine, automatic packaging robot, rectangular coordinate palletizing robot and 30,000 pieces of casting machine parts. In 2015, the company was identified as a high-tech enterprise in Henan Province.
Innovation has always been the theme of Samsung's development. For more than ten years, the company has been committed to the improvement and innovation of various products. On the basis of importing 16 tons /h continuous casting machine, using the company's years of casting machine maintenance and transformation experience, using the world's advanced PLC program control, photoelectric control technology and automatic online measurement, online palleting, online packaging system, Successively developed 18 tons /h, 22 tons /h, 25 tons /h, 32 tons /h aluminum ingot continuous casting machine series products, Among them, the rectangular coordinate robot servo piling system of 25 tons /h aluminum ingot continuous casting machine developed in 2009, the 32 tons /h aluminum ingot continuous casting machine developed in 2012 and the 10KG alloy ingot 15t/h high-speed casting machine developed in December 2014 are domestic equipment, which greatly improves the degree of automation of the casting machine. Take internationalization procurement mode in the process of equipment manufacturing, parts not on the application of the market is ripe for r&d, adopt the principle of quality preference for international procurement, such as electrical products from Germany Siemens from Japan and the United States AB, bearing, robot, such technology development pattern on the one hand, save a lot of research and development costs and time, On the other hand, the company's products can achieve internationally recognized excellent quality. In 2014, the company's products successfully obtained the European CE certification, laying a good foundation for the company's product export.
The company in 2012 r & D production of 32 tons /h aluminum ingot continuous casting machine and 2014 R & D production of 10KG alloy ingot 15T /h high-speed casting machine so that The manufacturing level of China's aluminum ingot continuous casting machine not only changed the history of more than 30 years behind foreign countries, but also changed the status quo of using manufacturers to spend a huge amount of foreign exchange imports. At the same time, there is no foreign similar equipment into China, and the company's products began to go to the world, at present, Sanmenxia Samsung Has exported 1 set of automatic continuous casting machine and 1 set of automatic packaging robot from ETI Aluminum Corporation of Turkey, and 2 sets of automatic continuous casting machine and 1 set of automatic packaging robot from Mindulu Aluminum Corporation of Malaysia. Due to the good use condition of our products, Malaysian companies this year pulling the bintulu aluminium company and renew the automatic aluminum ingots 5 continuous casting machine, automatic packaging machine 5, at the same time actively negotiate with our company, request agent for the products of our company in southeast Asia, more than a year to implement the products of the company exports more than 2000 ten thousand yuan, at the same time foreign parts imported more than 300 ten thousand yuan.
In 2014, in order to further improve the automation level of aluminum ingot continuous casting machine, the company reached a cooperation agreement with German TITAN Company, the manufacturer of automatic baler, to cooperate in the production of automatic packaging robot. At present, the automatic packaging robot has completed the factory test, and is officially exported to Turkey ETI Aluminum Company. And Malaysia Qili Mindulu aluminum Company, Xinjiang Jiarun Resources Holding Co., LTD., Xinjiang Oriental Hope Nonferrous Metals Co., LTD., Inner Mongolia Datang International Renewable Resources Development Co., Ltd. and other domestic and foreign aluminum companies to reach a number of supply contracts, the company has become henan heavy packaging robot manufacturing enterprises.
Compared with domestic production lines with the same capacity, the company's new product 32T/h aluminum ingot continuous casting machine can reduce the front-line operation workers by 45 people, saving labor costs of more than 3 million yuan a year, which is well received by the majority of users. Automatic packaging robot especially in the use of * * * environment (such as steel hot rolling packaging) can improve the work efficiency, reduce labor intensity, improve work efficiency, and has a broad market prospect, and applying the samsung "in realizing their own value at the same time bring more practical value to the customer, realize a win-win with customers" principle.
Since the company developed the first 32t/h continuous aluminum ingot casting machine in China in 2012, Successively in NongLiuShi coal and electricity co., LTD., NongBaShi tianshan aluminum company, xinjiang kayuen resources holdings co., LTD., xinjiang hope non-ferrous metal co., LTD., shandong made of alloy co., LTD., ningxia new material co., LTD., xinjiang better ShengYuanDa aluminum and magnesium east hope non-ferrous metal co., LTD., Inner Mongolia datang renewable resources co., LTD., Turkey, Malaysia of ETI aluminum co., LTD Qili Mindulu Aluminum Co., Ltd. sold 32 sets of 32t/h and 25t/h aluminum ingot continuous casting machines equipped with palleting robots, achieving sales of more than 90 million yuan, and achieving the highest sales performance of similar products in China.
"Let customers use good products wholeheartedly" is the eternal purpose of Samsung, "the pursuit of good quality, to create a famous brand" is the firm belief of Samsung. Samsung people adhere to the tireless, continuous development, innovation, enterprising, and the vast number of new and old customers together to build a brilliant tomorrow.